Synthesis of red mud derived M-type barium hexaferrites with tuneable coercivity

Hexagonal ferrites can be employed in a multitude of applications, the most common hexaferrites are the M ferrites such as BaFe₁₂O₁₉ (barium hexaferrite, BaM). It is known that if Fe³⁺ is substituted with a combination of Ti⁴⁺/Co²⁺ the coercivity of BaM can be reduced to produce soft M ferrites with easily switchable magnetisation. They can be utilised as powders, films or bulk ceramics, and can be manufactured from a wide variety of synthesis methods. The production of hexaferrites usually requires commercial raw materials, but if an industrial waste can be utilised, this will help to ease waste disposal and storage costs, valorise a waste material and encourage circular economy. In this study, bauxite residue (red mud) from the production of alumina was used to synthesise M-type hexaferrites, using a simple ceramic process. BaCO₃, or BaCO₃+Co₃O₄, were added to the red mud, blended and heated at 1000 °C to produce the M-type hexaferrites. Without cobalt addition up to 81.1 wt% M ferrite was produced, and with Co addition up to 74.3 wt% M ferrite was formed. Without cobalt, the M ferrite phase closely resembled BaFe₉Al₃O₁₉, and was a hard ferrite with a magnetisation of 12–19 A m²/kg for the whole powder (up to 23.6 A m²/kg for the M ferrite phase) and a coercivity of ~290 kA/m. When cobalt was added, secondary titanate phases vanished, and Ti⁴⁺/Co²⁺ partially substituted very soft M ferrite was formed with a low coercivity of ~16 kA/m but a higher magnetisation of 24.5 A m²/kg for the whole powder (up to 34.9 A m²/kg for the M ferrite phase). Therefore, not only can good quality magnetic materials be easily produced from this common waste material, but its magnetic properties can be tuned by varying the 2 + ions added during the process.     

Isothermal reduction kinetics of zinc calcine under carbon monoxide

The reduction kinetics of zinc calcine under a CO atmosphere was evaluated by isothermal reductive roasting in a temperature range of 600−800 °C. The extent of reaction of zinc calcine was measured using thermogravimetry (TG), and the decomposition mechanism of zinc ferrite in zinc calcine was analyzed based on variations in the soluble zinc and ferrous contents. The results indicate that the reaction was controlled by the nucleation of the products, with an apparent activation energy of 65.28 kJ/mol. The partial pressure of CO affected the reaction rate more strongly than the CO intensity (defined as P_CO/(P_CO+P_CO2)). The generation rate of zinc oxide was higher than that of ferrous oxide; therefore, the nucleation of ferrous oxide is the rate-determining step of the reaction.     

Co2FeO4@rGO composite: Towards trifunctional water splitting in alkaline media

Development of efficient, low cost and multifunctional electrocatalysts for water splitting to harvest hydrogen fuels is a challenging task, but the combination of carbon materials with transition metal-based compounds is providing a unique and attractive strategy. Herein, composite systems based on cobalt ferrite oxide-reduced graphene oxide (Co₂FeO₄) @(rGO) using simultaneous hydrothermal and chemical reduction methods have been prepared. The proposed study eliminates one step associated with the conversion of GO into rGO as it uses direct GO during the synthesis of cobalt ferrite oxide, consequently rGO based hybrid system is achieved in-situ significantly, the optimized Co₂FeO₄@rGO composite has revealed an outstanding multifunctional applications related to both oxygen evolution reaction (OER) and hydrogen counterpart (HER). Various metal oxidation states and oxygen vacancies at the surface of Co₂FeO₄@rGO composites guided the multifunctional surface properties. The optimized Co₂FeO₄@rGO composite presents excellent multifunctional properties with onset potential of 0.60 V for ORR, an overpotential of 240 mV at a 20 mAcm^?2 for OER and 320 mV at a 10 mAcm^?2 for HER respectively. Results revealed that these multifunctional properties of the optimized Co₂FeO₄@ rGO composite are associated with high electrical conductivity, high density of active sites, crystal defects, oxygen vacancies, and favorable electronic structure arisinng from the substitution of Fe for Co atoms in binary spinel oxide phase. These surface features synergistically uplifted the electrocatalytic properties of Co₂FeO₄@rGO composites. The multifunctional properties of the Co₂FeO₄@ rGO composite could be of high interest for its use in a wide range of applications in sustainable and renewable energy fields.     

Structural,magnetic and magnetostrictive properties of Co1-xLixFe2O4 synthesized by cathode materials of spent Li-ion batteries

In this study, we investigated the effects of substituting Li⁺ for Co²⁺ at the B sites of the spinel lattice on the structural, magnetic and magnetostrictive properties of cobalt ferrites. The Li⁺ substituted cobalt ferrites, Co_1-xLi_xFe₂O₄, with x varying from 0 to 0.7 in 0.1 increments, were synthesized with a sol-gel auto-combustion method using the cathode materials of spent Li-ion batteries. X-ray diffraction analysis revealed that all the Co_1-xLi_xFe₂O₄ nanopowders had a single-phase spinel structure and the lattice parameters decreased with increasing Li⁺ content, which can be proved by slight shifts towards higher diffraction angle values of the (311) peak. Field emission scanning electron microscopy was used to observe the fractured inner surface of the sintered cylindrical rods and the increased porosity resulted in a decreased magnetostriction. The oxidation states of Co and Fe in the cobalt ferrite samples were examined by X-ray photoelectron spectroscopy. High resolution transmission electron microscopy micrographs showed that most particles were roughly spherical and with sizes of 25–35?nm. Li⁺ substitution had a strong effect on the saturation magnetization and coercivity, which were characterized with a vibrating sample magnetometer. The Curie temperature was reduced due to the decrease in magnetic cations and the weakening of the exchange interactions. The magnetostrictive properties were influenced by the incorporation of Li⁺ at the B sites of the spinel structure and correlated with the changes in porosity, magnetocrystalline anisotropy and the cation distribution.     

Q690钢焊接接头微观组织对冷裂纹的影响研究

分析了Q690钢手工电弧焊与气体保护焊焊接冷裂纹产生与微观组织的联系。结果表明: 焊接冷裂纹起源于斜Y坡口根部, 沿熔合区、焊缝扩展至焊缝表面;2种工艺焊接的接头组织硬度均较母材高, 而塑性较差。热影响区为马氏体、贝氏体与铁素体混合组织, 焊缝组织由先共析铁素体、侧板条铁素体、贝氏体和针状铁素体等组成, 针状铁素体抗裂纹扩展能力较其他组织强。在2种焊接方法对应断口中观察到了冷裂纹起裂、扩展与断裂区的不同形貌, 起裂与扩展区存在塑性变形, 而断裂区为解理断裂。     

Large domain-wall currents in epitaxial Au/BiFeO3/SrRuO3 thin-film capacitors with modulated oxygen vacancy and wall densities

Large domain wall (DW) conductivity in an insulating ferroelectric plays an important role in the future nanosensors and nonvolatile memories. However, the wall current was usually too small to drive high-speed memory circuits and other agile nanodevices requiring high output-powers. Here, a large domain-wall current of 67.8 μA in a high on/off ratio of ~4460 was observed in an epitaxial Au/BiFeO₃/SrRuO₃ thin-film capacitor with the minimized oxygen vacancy concentration. The studies from read current-write voltage hysteresis loops and piezo-response force microscope images consistently showed remaining of partially unswitched domains after application of an opposite poling voltage that increased domain wall density and wall current greatly. A theoretical model was proposed to explain the large wall current. According to this model, the domain reversal occurs with the appearance of head-to-head and tail-to-tail 180° domain walls (DWs), resulting in the formation of highly conductive wall paths. As the applied voltage increased, the domain-wall number increased to enhance the on-state current, in agreement with the measurements of current-voltage curves. This work paves a way to modulate DW currents within epitaxial Au/BiFeO₃/SrRuO₃ thin-film capacitors through the optimization of both oxygen vacancy and domain wall densities to achieve large output powers of modern domain-wall nanodevices.     

Effects of aqueous ethanol solutions on the structural and magnetic properties of NiZn ferrite thin films prepared by spin-spray deposition

Although substrate wettability greatly impacts deposition processes using the spin-spray technique, there are few substrates suitable for the deposition of spin-sprayed ferrite thin films. To tune substrate wettability without changing the type of substrate, we demonstrate a Ni_0.17Zn_0.52Fe_2.31O₄ ferrite film deposited by the spin-spray technique on a 0.2 mm glass substrate with 0–5% aqueous ethanol solutions. All samples showed (222) preferential orientation and triangular grain morphology. The effects of aqueous ethanol solutions on the microstructure and magnetic properties of ferrite thin films were also investigated. When the ethanol volume percent concentration equaled 3%, the columnar morphology of the microstructure was most evident and the saturation magnetization and the real permeability reached their maximum values. Because of the shape anisotropy of the columnar structure, the coercivity of the parallel magnetic field increased, whereas the coercivity of the perpendicular magnetic field decreased. First-order inversion curve measurements revealed that ethanol-containing ferrite thin films had a more uniform grain size.     

Synergistic effect of polyindole decoration on bismuth neodymium ferrite powder for achieving wideband microwave absorber

Recently, composite materials with outstanding absorption properties, like extraordinary absorbing capability, light weight, and thin in size, are required to solve the challenges of electromagnetic pollution. In addition, most of the work is based on the optimization of absorber material structure, and microstructure. In the current work, we improved the reflection loss feature of Bi_0.5Nd_0.5FeO₃ nanopowders via decoration with polyindole polymer by tuning the filler loading of the nanocomposite in the matrix. XRD, UV–Vis, XPS, and FESEM were used to determine the physicochemical features of the as-prepared nanocomposite. The minimum RL was lowered further with the increasing filler loading at 25 wt%. The lower RL of ?22 dB was noticed for 2.2 mm thickness at 11.5 GHz. The maximum value of the SE_R for a 25 wt% sample was 5.5, whereas 19 dB and 24.5 dB values were recorded for SE_A and SET, respectively. The resonance peak above 11.5 GHz demonstrated the better outcome of the absorber at high frequency. Good impedance matching characteristics, conductive features, dielectrics, and magnetic losses were all credited with the excellent reflection loss and electromagnetic interference shielding efficiency. The as-prepared nanocomposite materials that have been proven are interesting prospects for electromagnetic reflection loss and interference shielding that is lightweight, flexible, and extremely effective.     

Role of exchange coupling between the hard and soft magnetic phases on the absorption of microwaves by SrFe10Al2O19/Co0.6Zn0.4Fe2O4 nanocomposite

(1-x)SrFe₁₀Al₂O₁₉/(x)Co_0.6Zn_0.4Fe₂O₄-(SFAO/CZFO) hard/soft nanocomposite ferrite materials were synthesized by ‘one-pot’ self-propagating combustion route. The co-existence of the two magnetic phases were confirmed by XRD, FESEM, EDS and VSM. The prepared nanocomposite samples were also characterized by TGA/DSC, Raman spectroscopy and VNA. Exchange coupling between the hard and the soft magnetic grains was observed by determining the switching field distribution (SFD) curve. As a result of the competing effects of exchange interaction and dipolar interaction, magnetic parameters were observed to be sensitive to the incorporation of soft magnetic phase into the nanocomposite. Results showed that with the inclusion of soft magnetic phase, exchange coupling behaviour between the hard and the soft ferrite phases had significant influence on the microwave absorption capacity of the samples. Related electromagnetic parameters and impedance matching ratio of the nanocomposite system were discussed. A minimum reflection loss of ?42.9 dB with an absorber thickness of 2.5 mm was attained by the nanocomposite (90 wt%)SrFe₁₀Al₂O₁₉/(10 wt %)Co_0.6Zn_0.4Fe₂O₄ at a matching frequency of 11.45 GHz. This assured the candidacy of SrFe₁₀Al₂O₁₉/Co_0.6Zn_0.4Fe₂O₄ nanocomposite as a promising microwave absorption material in the X-band (8–12 GHz).     

永磁铁氧体产品表面花斑的原因分析及消除方法

分析了永磁铁氧体生产工艺过程中因细磨料浆有“跑锶”现象而导致产品表面形成花斑的原因,并提出了消除花斑的方法。